Solution 1: Dynamic safety zone control of collaborative robots
Hardware deployment
Integrate a micro scanning module (radius 2m/270° scanning) at the joint of the robot arm, use TOF technology to achieve 15mm precision point cloud, and synchronously connect to the robot controller (EtherCAT communication, delay ≤5ms)
Core functions
Dynamically define three levels of protection zones:
▶ Warning zone (1.5m): Trigger LED light strip warning
▶ Slowdown zone (0.8m): Robot arm speed drops to 15%
▶ Stop zone (0.3m): Instantly cut off servo drive power
Special response
Use anti-metal reflection algorithm to eliminate interference on the surface of stainless steel workpieces (false detection rate <0.1 times/hour)
Benefit data: A certain automobile welding workshop has measured a 40% increase in human-machine collaboration efficiency and zero downtime accidents (2024 IATF audit report)
Technical parameters
QHow to calculate the installation spacing of the equipment?
A-Formula: Spacing ≤ (radius × 2) × sin (scanning angle / 2), 20 meters radius 270° angle theoretical maximum spacing 38 meters
System integration
Q How to avoid mutual interference between multiple devices?
A Using TDMA time division multiple access technology, set differentiated scanning frequency bands (recommended interval ≥ 50ns)
Environmental adaptability
Q Will it fail in heavy rain?
FSupport ISO 20653 waterproof certification, normal detection can be maintained when rainfall ≤ 150mm/h
Maintenance requirements
Q How long is the lens cleaning cycle?
F Once a month in dusty environment, once a quarter in clean environment (special optical cleaner is required)
FAQ
1. How about your transportation?
1) Express delivery (sample order) or ocean shipping (bulk order) 2) Global transportation service is available 3) Please contact before ordering, because the transportation cost will change from time to time.
2. What are the payment terms?
Answer: We are paid for delivery.
You can pay through PayPal, or a company account.
3. When is the delivery?
Answer: 1) Sample 1-5 days 2) Mass production 7-15 days.
