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Jul 17, 2025

Solutions To Safety Relay Contact Adhesion Or Wear Problems

Contact adhesion or wear causes safety function failure

 

Problem: The forced guide contact is adhered (cannot be disconnected) or worn for a long time (poor contact) due to excessive arc, causing the safety circuit to fail.

 

Cause: The contact capacity does not match the load (such as insufficient inductive load margin); the load is frequently switched on and off; the contact is oxidized/dusted.

 

Solution:

 

Select by load: For inductive load, select a model with arc extinguishing function or capacity ≥ 3-5 times the peak current, and for resistive load, select a model with 1.2 times the rated current;

 

Install a surge suppressor to reduce arc damage;

 

Check regularly (every quarter), replace when the contact resistance is > 0.1Ω, and clean the contacts.

Safety Relay: Definition, Characteristics And Working Principle

 

 

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